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OXYGEN
SENSORS* - TESTING and MAINTENANCE
*General
info that would apply to all cars, not just VW
The Oxygen sensor or sensors are
installed downstream in the exhaust system and generate a small voltage
signal (usually less than 1 volt) that increases when the air/fuel
mixture goes rich and decreases when the air/fuel mixture goes
lean. This
"voltage message" is then sent to the Engines computer so that
the computer can fine tune the mixture adjustment by regulating fuel
quantity, ignition advance etc.
Knowing what's bad
Typically, a bad O2 sensor will read low voltage (lean), which causes
the engine to run too rich. A low reading can be caused by several
things:
1) Old age
2) Contamination
A) engines burn oil
B) an internal coolant leak
3) A bad wiring connection
4) An ignition or compression problem in the engine
5) Also an O2 sensor ages. It can be sluggish and not react as fast as
it once did so it doesn't need to fail completely to be bad.
Heater
1) Sensor needs to operates at 617 to 662 degree minimum to
produce voltage
2) If heater fails sensor will still operate but computer will not go
into closed loop mode until it gets to operating temp
Common Diagnosis
Response and and voltage output can be monitored with:
1) A scan tool
2) A voltmeter
3) Digital oscilloscope
4) Replacement
is necessary, cleaning is useless
Testing
1) Disconnect OXSensor lead and connect voltmeter
2) Enrich mixture with propane in the intake until engine speed drops
to 200 rpm or by disconnecting vacuum line to fuel pressure regulator
and plug vacuum line
3) Voltmeter should rapidly read .9 volts
4) Test lean response by opening a small vacuum leak
5) Voltmeter should rapidly read .2 volts or below
6) To check the sensors dynamic performance reconnect the sensor lead
and run the engine at 1500 rpm
7) Sensor output should fluctuate around .5 volts
8) Monitor sensor signal with a scope at 2500 rpm
10) The signal should fluctuate approximately .2 to .8 volts in less
than 300 milliseconds
Replacement Recommendations
1) Unheated 1 or 2 wire sensoors (76 to
early 90s) 30,000 to 50,000 miles
2) Heated 3 and 4 wire sensors (mid 80s to thru mid 90s) 60,000 miles
3) 96 and newer OBD II vehicles 100,000 miles recommended
A)
96 and newer sensor mounted behind cat to monitor the efficiency of the
converter.
VW Tech Support
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Here for Technical questions and info from Lenny.
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